Ultra Filteration (UF) Plant

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Aquila Ultra Filteration (UF) Plants Overview

Ultrafiltration is widely used in industry as pretreatment for other forms of purification such as ion exchange and reverse osmosis, gelatin and protein concentration in the pharmaceutical industry, sugar clarification in the food and beverage industry, cheese and whey concentration, production of ultra pure water, clarification of juice, downstream processing, membrane bioreactors, treatment of bleach plant effluents, and recovery of lignin compounds in the pulp and paper industry. Ultrafiltration can be used to reject virus, bacteria, pyrogens, endotoxins, and particulates but not ionic species.

ULTRA FILTERATION (UF) WORKING PRINCIPLE

Ultrafiltration is a low-pressure membrane process used to separate bacteria, viruses, and high molecular weight compounds colloidal and particulate matters from a feed stream. Ultrafiltration has larger pores and high permeability with less osmotic effects that allows ultrafiltration to operate at relatively lower pressure than nanofiltration and reverse osmosis and is therefore it is least costly to operate. Hollow fiber configuration is widely used in the ultrafiltration processes. The benefit of this construction is that it allows for backwashing of the membrane when the filtrate or product flow rate has decreased due to accumulation of material on the membrane. The ultrafiltration membrane is capable of removing colloidal materials, fine suspensions, bacteria, virus, suspended material and large dissolved molecular weight organic materials.

RO PLANT TECHNICAL & DESIGN FEATURES

Flow 0.25 M3/Hr. - 100 M3/Hr.
Inlet TSS Max. 50 Mg/L
Inlet Turbidity Up To 300 NTU
Outlet Turbidity < 1 NTU
Flux Rate 40 To 150 lm²h
Temperature 5 - 45º Celsius
Feed Pressure 2.5 Bar To 4.8 Bar
Type of Membranes Hollow fiber Out to In / Inside Out
MOC of membranes PVDF / PES / PAN
Controls Microprocessor / PLC / Scada
Flow Monitoring Rota meter / digital flow meters.
Pre-Treatment Dual Media Filter
Pre filters Bag Filters/Micron Cartridge Filteres
UF Skid MSEP / SS
Feed & Backwash Pumps SS304/SS316/C.I
Air Scouring Optional
ORP Meter Oxidation Reduction Potential Value Monitor And Prevntion Of Hi Chlorinated Product
Dosing Systems NaOCl,NaOH,HCI / H2SO4,Citric Acid,SMBS
CIP System For Cleaning Of Membrane When Required And Optimum Performance
pH Meter To Monitor pH
Pressure Monitoring Pressure Transmitter/Pressure Guage

DESIGN

  • AS PER FEED WATER ANALYTICAL PARAMETERS AND CUSTOMER END WATER QUALITY REQUIRENMENT WE DESIGN THE SYSTEM
  • WE DESIGN THE SYSTEM WHICH CAN BE EASY TO OPERATE AND MAINTAIN.
  • USING VARIOUS TECHNOLOGIES WE PROVIDE SUSTAINABLE DESIGN.
  • WE ARE USING DIFFERENT TYPES OF MEMBRANES AND ITS MAKES AND DIFFERENT TYPE OF PUMPS FOR COST EFFECTIVE SOLUTION
  • WE ARE USING ACCURATE PRE & POST UF TREATMENT TO ACHIEVE REQUIRE PARAMETERS.
  • DEEP ANALYSIS , ACCURATE DESIGN , AND SUCCESSFUL O&M
  • WE BELIEVE IN THE CONCEPT CALLED SUCCESS BY DESIGN. THIS MEANS, THATRECURRING SUCCESS CANNOT TAKE PLACE BY CHANCE OR BY ACCIDENT. INSTEAD, IT HAS TO BE CRAFTED,IT HAS TO BE PLANNED.
  • WE ARE SUCCESS IN CLEAN WATER AS WELL AS WASTE WATER DESIGN
  • WE HAVE ACHIEVED 100% RESULTS WHICH WE HAVE COMMITED TO CLIENT.IN CLEAN WATER AND WASTE WATER DESIGN

Silent features

  • CUSTOMIZE programmable controls as per requirement.
  • ALL COMPONENTS USE WITH ITS TEST CERTIFICATE ONLY
  • PLUG AND PLAY ENGINEERED PLANT For Quick Installation
  • Inbuilt Clean-in-place connections For Easy Maintanance.
  • Utilize Minimum footprint but without compromising it's o&m space.
  • provide each project's user manual with Components Data sheet,Test Certificates,Daily Operation And Maintanance Logsheet.
  • Quick Approval Systems Which keeps project moving fast
  • Easy to install and Accurate operation & maintainance.
  • Produces high quality Neutral Water
  • Variety of cost effective standard Components.

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